Sheet Metalwork and Machining
including fabricated parts and individual components manufactured from sheet metal (both ferrous and non-ferrous metals) by cutting, punching, laser cutting, bending and welding.
Guillotines (2 off) capable of cutting sheet widths up to 2,500mm and thickness up to 5mm
Guillotines 1 CNC capable of cutting sheet widths up to 3,000mm and thickness up to 6mm
Roller Shears for cutting webbing roll - thickness 0.05 - 2mm
Horizontal Band Saw for cutting bar material (round or profiled) up to Ø100mm
Power Saw for cutting aluminum profiles
Automatic punching center has 1 TruMatic 1000 fiber punching machines of the company "TRUMPF" with CNC control.
The TruMatic 1000 fiber is a laser machine that punches holes, bends flanges, and forms threads. It is the world's most compact punch laser machine. The work area of
2,500 x 1,500mm and maximum material thickness of 6mm. (up to 3mm thickness recommended for volume production).
Automatic punching center has 2 TruPunch 1000 punching machines of the company "TRUMPF" with CNC control.
Used for punching sheet material with a maximum punching force of 160kN, a work area of
2,500 x 1,500mm and maximum material thickness of 6mm. (up to 3mm thickness recommended for volume production).
Punching speed is 180 - 900 hits / min.
Off-Center Presses – (18 off) with a capacity of - 20, 25, 40, 64, 100 and 160Tons (see photo)
Manual or automatic feeding of the treated material, dependent on the production requirements.
For punching and bending of sheet metal parts using specialized dies (manufactured in house). Material thickness 0.3 - 6mm.
High-performance machines for punching and welding of high volume production details of
size 25 x 25mm – 150 x 150mm.
Equipped with:
ECO Fiber Laser 2kw - Nikon - a new machine installed in 2014 which is capable of cutting sheet materials with a thickness up to 12mm (mild steel), 6mm (Stainless Steel), 5mm (Aluminium), 3mm (Copper) and 3mm (Brass).
The working area of the machine is 1,530 x 3,050mm and cutting accuracy is ± 0.05mm.
The TruMatic 1000 fiber is a laser machine that punches holes, bends flanges and forms threads.
Automatic punching center has 1 TruMatic 1000 fiber punching machines of the company "TRUMPF" with CNC control.
The TruMatic 1000 fiber is a laser machine that punches holes, bends flanges, and forms threads. It is the world's most compact punch laser machine. The work area of
2,500 x 1,500mm and maximum material thickness of 6mm. (up to 3mm thickness recommended for volume production).
New Laser cutting machine TruLaser 1030 fiber
Nanojoints
Regardless of the component geometry, nanojoints make process-reliable and resource-efficient machining of your components possible: higher productivity, better part quality, and simpler part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is necessary. In comparison, microjoints fix the component in the scrap skeleton with a tab across the entire sheet thickness. In most cases, the visible damage to contours requires time-consuming reworking of the components. Part removal is more complex with thin sheet thicknesses, with mid-range sheet thicknesses it is almost impossible.
MAXIMUM SPEED - 140 m/min
WORKING RANGE X AXIS 3000 mm - Y AXIS 1500 mm
MAXIMUM SHEET THICKNESS, MILD STEEL - 20 mm
MAXIMUM SHEET THICKNESS, STAINLESS STEEL - 15 mm
MAXIMUM SHEET THICKNESS, ALUMINUM - 15 mm
MAXIMUM SHEET THICKNESS, COPPER - 6 mm
MAXIMUM SHEET THICKNESS, BRASS - 6 mm
Pressure - 30 tons
Max length of bending – 1,200mm
The thickness of bending depends on hardness of the material, bending radius and length of the material.
Pressure - 100 tons
Max length of bending – 2,500mm
The thickness of bending depends on hardness of the material, bending radius and length of the material.
1 pc. UZMA AD-R2060
Pressure - 30 tons
Max length of bending – 2,000mm
The thickness of bending depends on hardness of the material, bending radius and length of the material.
1 pc. UZMA CAP 2060 S
Pressure - 60 tons
Max length of bending – 2,000mm
The thickness of bending depends on hardness of the material, bending radius and length of the material.
Pressure - 65 Tons
Max length of bending – 2,550mm
The thickness of bending depends on hardness of the material, bending radius and length of the material.
High-performance Super-Speed vertical machining center HAAS VF 2ss
The machine has 3 axеs.
X Axis - 762 mm
Y Axis - 406 mm
Z Axis - 508 mm
Tool shop capacity is 30 + 1 with high-speed shift system.
Spindle Speed is beteen 12000 rpm and 15000 rpm
Universal Mill, Digital Mill and CNC Vertical Mill with work area 400 x 600mm. (M450)
Lathe Haas ST10
• 165 mm Hydraulic Chucking System
• 6000-rpm Spindle
• 11,2 kW Vector Drive
• A2-5 Spindle Nose
• 44 mm Bar Capacity
• 355 x 355 mm Max Capacity
• 12-Station BOT Turret
• 30,5 m/min Rapids
• 15" Color LCD Monitor w/USB Port
• 1 MB Program Memory
• Rigid Tapping
• Made in the USA
Universal lathes for turning parts with diameter Ø3mm - Ø100mm
Revolving lathes designed for turning parts up to Ø16mm.
“Welding” Area
The 6-axis robot MOTOMAN AR2010 of our AR-series, thanks to its high path accuracy, is an optimal robot for arc welding applications.
Equipment for Argon welding (in protected environment), Arc welding of steel and Aluminum parts with Wolfram electrodes. For material thickness above 0.8mm
Equipment for spot welding of steel parts with material thickness from 0.5 + 0.5mm up to 3 + 3mm.
Equipment for spot welding of aluminum parts with maximum material thickness of 2.5 x 2.5mm
Equipment for welding with automatic wire feed (in protected СО2 environment). For material thickness above 0.8mm
"Mechanical-Fitters” Area
This area is responsible for fitting and assembly of sheet metal items including surface treatment of parts with a wide array of abrasive tools.
Equipped with:
Hand tools and machines for surface treatment.
Hand tools and machines for threading.
Pillar Drills.
Machines and tools for fitting threaded pillars, nuts and spacers (PEM, PSM, TR HANK).
Tools for riveting with solid rivets and pop-riveting.
“Tool Production” Area
Our factory produces specialized tools and dies for our own production as well as for external
customers. These include tools for die punching, bending, injection molding, etc.
Cutting machines, including mechanical hack saw.
"Dekel" Mill, "Micron" Digital recording of coordinates during processing.
Wire erosion machines DEM-315 AGIE (3 off) and "Sharm" (1 off) for producing high precision dies with complex configuration.
"Dekel" spark erosion machine for high precision processing of blind holes with complex configuration.
Grinding machines for surface and cylindrical grinding.