“Manual PCB Assembly” Area

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Thru-hole technology PCB and PSU assembly is done manually. This area contains contemporary technological equipment, including Wave Soldering machines. We also use manual soldering for special assemblies when required.
Equipped with:
Two Wave Solder Machines, "Hollis" (see picture) and "Steckfuss" - for soldering of circuit boards with a maximum width of 350 mm.
The temperature profile of the soldering machines is monitored by a “SEF-Robolez” Temperature Measurement Profiler 570.77.
ESSD protection

“Surface Mount (SMD) PCB Assembly” Area

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IVAS Tech PLM2000 Pick and Place machine
Maximum working area 320 x 570mm.
Maximum size of the board 500 x 500mm
PCB thickness from 0, 8 to 6 mm.
Maximum height of components, 15 mm.
Maximum total weight of 1 kg.
Quick & precise placement of components from type 0201 to 20 x 20 mm.
Placement head contains a precision digital CMOS camera for component and orientation recognition.
Supplementary upward looking camera allows placement of IC’s up to 40 x 40mm.
IC step min. 0.3 mm.
210 positions for 8 mm tape feeders.

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SMEMA compatible Conveyor
Used for Connecting Pick & Place machine to Reflow Oven. 1000mm in length and equipped with optical inspection devices for visual inspection.

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IVAS Tech BTO-62 Full Convection Reflow Oven
Maximum dimension of PCB 300 x 300 mm.
6 upper heating zones with forced air convection and 6 lower heating zones.
Microprocessor control over temperature with LCD display.
Storage of 16 groups of temperature parameters.
Additional 2 ports for temperature testing.
Software for temperature control and analysis.

“Cable Assembly” Area

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Various bench mounted tools for crimping/pressing terminals and connectors.
Various hand tools for cutting, stripping, soldering and crimping.
Specific equipment for cable testing (continuity) and for testing crimp intergrity.

“PCB and PSU Test” Area

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This area is equipped with both proprietary items of test equipment as well as separate test stations designed for automatic and semi-automatic testing of PCB’s and PSU’s. Specialized Test Equipment (supplied by the customer) for Functional and System Testing of finished units.
Walk-in Temperature Chamber (6.6m x 2.6m x 2.7) capable of testing units between -40˚C to 80˚C.. Also, there is a Thermal Chamber available for running PSU’s under load for a specific period of time at elevated temperature.

“Charger Manufacturing” Area

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Production area for Current Rectifiers, type ElPulsKar-M used for charging (lead acid, alkaline or lithium) batteries. These devices are designed for charging of batteries used in electronic vehicles working in normal climate with continuous charge and cycling.
The main technical characteristics are as follows:
Nominal mains voltage - 3h380V ± 10%, 50Hz ± 10%.
1. Battery voltage 24, 40, 48, 80 V.
2. Maximum / minimum loading capacity of the batteries (A.h)
- For 80V - 800/400, 600/300, 300/150
- For 48V - 800/400, 600/300
- For 40V - 800/400, 600/300, 300/150
- For 24V - 600/300, 300/150

EL Pulce Car

Every charger software device can be reset to all lower voltages respectively with the same or
less capacity. This Software is charged to I1 U1 I2 U2 az z according to DIN41773. Other modes of
charge can be set, according to customers’ requests.
The duration of the charging is within 6 - 10 hours.
The management is based on a dual microcontroller with extensive communication capabilities.
The operator can monitor all the charging parameters of the charge mode and can provide
adjustments to the settings.
This is a new high technical level for such devices.

“Electromechanical Assembly, Test and Packaging” Area

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This workshop specializes in the assembly of electromechanical units which are functionally and system tested to ensure complete compliance with our customer’s requirements.
Equipped with:
Various bench mounted tools and hand tools for mechanical assembly.
This area is responsible for ensuring all goods shipped are correctly packaged and protected in accordance with our customers wishes. This includes packaging design of cardboard boxes/cartons, wooden cases and internal cushioning from "Statosel" (PE).